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    1. Kit: , by (Super Moderator) Mario Lucchini is offline
      Builder Last Online: Jun 2011 Show Printable Version Email this Page
      Model Scale: 1/8 Rating:  (2 votes - 5.00 average) Thanks: 0
      Started: 11-27-09 Build Revisions: Never  
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      We begin this build with the essential mainframe...

      The Alfa's mainframe consists of the 2 frame sides (L & R), 3 plastic crossmembers and 3 metal crossmembers...the metal crossmembers are each composed by a central threaded rod, a concentric metal tubing and 2 washers and 2 nuts....I made some brass acorn nuts to replace the Pocher ones...

      The plastic parts were deflashed, sanded as well as possible and in this stage all the drilling and tapping to assemble the frame were made in order to avoid gluing Final assembly of the Pocher Monza (1) anything...

      After everything was tried for good fitting, this parts were given 3 coats of automotive acrylic Final assembly of the Pocher Monza (1) primer Final assembly of the Pocher Monza (1) (White) and set aside for a week....

      Then, the primer Final assembly of the Pocher Monza (1) was sanded with 1000 grit wet sandpaper and washed in detergent...

      3 coats of acrylic Final assembly of the Pocher Monza (1) lacquer Final assembly of the Pocher Monza (1) were given with the final Alfa red color, using 1500 grit sandpaper in between coats...every coat was left 48 hours to dry...

      The last coat was finally sanded with 2500 grit wet sandpaper, then polished with Brasso, using only cotton patches...the final gloss was achieved with 3M Hand Glaze, also applied with cotton patches....

      After fiddling with the painted parts during assembly, a last protective coat will be applied using carnauba car wax...(avoids fingerprints and static)

      Pic 1 shows the frame sides, whose plastic rivets were sanded, drilled and replaced by brass 1 mm head rivets...

      Pic 2 shows the reflection of my headlamp on the frame left side, showing the gloss achieved, which is fine with me....

      Pics 3, 4 and 5 shows closeups of the frame sides to show the riveting details and some special scratchbuilt parts added...

      Pics 6, 7 and 8 shows the plastic crossmembers already painted and tapped to receive the scale hardware which assembles them to the frame sides...

      Pic 9 shows the front metal crossmember, to which a hand crank bracket was added (The kit doesn't provide it and this is present on the prototype)

      Finally, pics 10 and 11 shows the other metal crossmembers and part of the special scale hardware that will be used in this subassembly..............

      Mario

      Build Photos

      Final assembly of the Pocher Monza (1)-pb270001-jpg  Final assembly of the Pocher Monza (1)-pb270003-jpg  Final assembly of the Pocher Monza (1)-pb270002-jpg  Final assembly of the Pocher Monza (1)-pb270004-jpg  Final assembly of the Pocher Monza (1)-pb270006-jpg  Final assembly of the Pocher Monza (1)-pb270007-jpg  Final assembly of the Pocher Monza (1)-pb270009-jpg  Final assembly of the Pocher Monza (1)-pb270010-jpg  Final assembly of the Pocher Monza (1)-pb270012-jpg  Final assembly of the Pocher Monza (1)-pb270017-jpg  Final assembly of the Pocher Monza (1)-pb270018-jpg 


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  1. RC-Archer's Avatar Established Member
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    Have fun!! I'm at that stage too on my Monza. I'm having a LOT of fun tweeking this and that to get everything to fit on the chassis.
    QUOTE QUOTE #2

  2. Mario Lucchini's Avatar Super Moderator
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    Mario
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    We continue rolling with the mainframe...

    This time the before shown essential parts of the frame are assembled together using only scale hardware...

    The 2 frame sides are scale bolted to the 3 plastic crossmembers...

    The first 4 pics shows the full frame...

    Pic 5 shows the front metal crossmember with the hand crank bracket attached, the fixing bolt and the 2 regulating washers turned from aluminum...

    Pic 6 shows the 2 rear metal crossmembers in place and the rear plastic crossmember bolted to the frame's left side piece...

    Pic 7 shows the central plastic crossmember bolted to the left frame side...


    Pic 8 shows the base plate for the battery box bolted in place...this was made using 0.8 mm thick brass sheet which was blued...it has 2 00-90 Final assembly of the Pocher Monza (1) tapped holes in it to receive the battery box attaching flanges...

    Pic 9 shows 2 home cast parts which are 2 special flanges for attaching other parts later, this are tapped 00-90 Final assembly of the Pocher Monza (1) ...

    Pics 10 and 11 shows the front plastic crossmember scale bolted to the frame side and the front metal crossmember with all its parts...

    Pic 12 shows the gasoline refrigerating coil...this will carry the gasoline ducts from the tank to the carburator...

    All the parts belonging to the frame will be added in this and the subsequent stages...

    A special batch of 3 mm brass washers was turned to use in every scale bolt used to avoid scratching the paintwork and also for looks...

    Cheers

    Mario


    Final assembly of the Pocher Monza (1)
    Attached Images Attached Images Final assembly of the Pocher Monza (1)-pb280001-jpg  Final assembly of the Pocher Monza (1)-pb280002-jpg  Final assembly of the Pocher Monza (1)-pb280013-jpg  Final assembly of the Pocher Monza (1)-pb280014-jpg  Final assembly of the Pocher Monza (1)-pb280047-jpg  Final assembly of the Pocher Monza (1)-pb280048-jpg  Final assembly of the Pocher Monza (1)-pb280049-jpg  Final assembly of the Pocher Monza (1)-pb280050-jpg  Final assembly of the Pocher Monza (1)-pb280051-jpg  Final assembly of the Pocher Monza (1)-pb280052-jpg  Final assembly of the Pocher Monza (1)-pb280053-jpg  Final assembly of the Pocher Monza (1)-pb280024-jpg 
    QUOTE QUOTE #3

  3. Mario Lucchini's Avatar Super Moderator
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    Mario
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    Some other accoutrements have been added to the mainframe....

    The driver's step (Brass riveted to the main frame's right side), the front axle with the leaf springs in place and the direct front brake linkages...

    Also the front axle bracings which were specially made, using a lot of special scratchbuilt hardware such as some special washers (Adjustable) and home made acorn nuts in brass...

    Notice even the grease nipples in the leaf springs were reproduced...



    Mario


    Final assembly of the Pocher Monza (1)
    Attached Images Attached Images Final assembly of the Pocher Monza (1)-pc030014-jpg  Final assembly of the Pocher Monza (1)-pc030015-jpg  Final assembly of the Pocher Monza (1)-pc030001-jpg  Final assembly of the Pocher Monza (1)-pc030002-jpg  Final assembly of the Pocher Monza (1)-pc030003-jpg  Final assembly of the Pocher Monza (1)-pc030004-jpg  Final assembly of the Pocher Monza (1)-pc030005-jpg  Final assembly of the Pocher Monza (1)-pc030007-jpg  Final assembly of the Pocher Monza (1)-pc030012-jpg  Final assembly of the Pocher Monza (1)-pc030013-jpg  Final assembly of the Pocher Monza (1)-pc030055-jpg  Final assembly of the Pocher Monza (1)-pc030056-jpg  Final assembly of the Pocher Monza (1)-pc030057-jpg  Final assembly of the Pocher Monza (1)-pc030058-jpg  Final assembly of the Pocher Monza (1)-pc030059-jpg  Final assembly of the Pocher Monza (1)-pc030060-jpg  Final assembly of the Pocher Monza (1)-pc030061-jpg  Final assembly of the Pocher Monza (1)-pc030062-jpg  Final assembly of the Pocher Monza (1)-pc030063-jpg  Final assembly of the Pocher Monza (1)-pc030064-jpg  Final assembly of the Pocher Monza (1)-pc030065-jpg 
    Last edited by Mario Lucchini; 12-03-09 at 10:41 AM.
    QUOTE QUOTE #4

  4. RC-Archer's Avatar Established Member
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    Thanks for posting the pictures. Nice job!! I took a quick look at the reference pictures and I see that I may have made a mistake in locating my front springs. Easily fixed...I hope.
    QUOTE QUOTE #5

  5. Mario Lucchini's Avatar Super Moderator
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    Mario
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    In this fourth post, we see the rear axle in place, not bolted yet as the engine in place will give its definitive location....

    A very simple wooden stand was made and it really helps a lot....the height is enough to allow for hands to work from beneath....

    The pics shows the whole, details, from the top and beneath the frame....

    Next assembly...the engine!

    Cheers

    Mario


    Final assembly of the Pocher Monza (1)
    Attached Images Attached Images Final assembly of the Pocher Monza (1)-pc090002-jpg  Final assembly of the Pocher Monza (1)-pc090003-jpg  Final assembly of the Pocher Monza (1)-pc090001-jpg  Final assembly of the Pocher Monza (1)-pc090004-jpg  Final assembly of the Pocher Monza (1)-pc090005-jpg  Final assembly of the Pocher Monza (1)-pc090006-jpg  Final assembly of the Pocher Monza (1)-pc090007-jpg  Final assembly of the Pocher Monza (1)-pc090008-jpg  Final assembly of the Pocher Monza (1)-pc090009-jpg  Final assembly of the Pocher Monza (1)-pc090010-jpg  Final assembly of the Pocher Monza (1)-pc090011-jpg  Final assembly of the Pocher Monza (1)-pc090012-jpg  Final assembly of the Pocher Monza (1)-pc090013-jpg  Final assembly of the Pocher Monza (1)-pc090014-jpg  Final assembly of the Pocher Monza (1)-pc090015-jpg  Final assembly of the Pocher Monza (1)-pc090016-jpg  Final assembly of the Pocher Monza (1)-pc090028-jpg  Final assembly of the Pocher Monza (1)-pc090029-jpg  Final assembly of the Pocher Monza (1)-pc090030-jpg  Final assembly of the Pocher Monza (1)-pc090031-jpg  Final assembly of the Pocher Monza (1)-pc090032-jpg  Final assembly of the Pocher Monza (1)-pc090033-jpg  Final assembly of the Pocher Monza (1)-pc090034-jpg  Final assembly of the Pocher Monza (1)-pc090035-jpg  Final assembly of the Pocher Monza (1)-pc090036-jpg  Final assembly of the Pocher Monza (1)-pc090037-jpg  Final assembly of the Pocher Monza (1)-pc090038-jpg  Final assembly of the Pocher Monza (1)-pc090039-jpg  Final assembly of the Pocher Monza (1)-pc090040-jpg  Final assembly of the Pocher Monza (1)-pc090041-jpg  Final assembly of the Pocher Monza (1)-pc090042-jpg  Final assembly of the Pocher Monza (1)-pc090043-jpg  Final assembly of the Pocher Monza (1)-pc090044-jpg  Final assembly of the Pocher Monza (1)-pc090045-jpg  Final assembly of the Pocher Monza (1)-pc090048-jpg  Final assembly of the Pocher Monza (1)-pc090049-jpg  Final assembly of the Pocher Monza (1)-pc090050-jpg 
    QUOTE QUOTE #6

  6. RC-Archer's Avatar Established Member
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    Very good, Mario! You've given me a couple good ideas.
    QUOTE QUOTE #7

  7. xken's Avatar VIP/Sponsor
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    Kenneth
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    Great sequence of pictures showing the construction details. Are you plating parts or are they that way in the kit?

    Keep up the great work!

    Ken
    QUOTE QUOTE #8

  8. Mario Lucchini's Avatar Super Moderator
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    Mario
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    Quote Originally Posted by xken View Post
    Great sequence of pictures showing the construction details. Are you plating parts or are they that way in the kit?

    Keep up the great work!

    Ken
    Thanks for your kind comments, Ken!

    I'm not plating parts, what you see in the pics is that I'm not using many Pocher parts that are brass, and instead I'm using bicycle spokes which are exactly 2 mm in diameter, very easy to thread using a die and makes these parts more like those on the prototype...

    This goes especially for the frame's bracings and some other reinforcements used in the prototype...

    This spokes are made from a mild steel and you can easily polish them to a bright sheen...

    Following Paul Koo's advice, I located the engine 10 mm backwards in the frame, and this forces the making of many parts from scratch, with the engine movement many parts fall short or long!

    Cheers

    Mario


    Final assembly of the Pocher Monza (1)
    QUOTE QUOTE #9

  9. Mario Lucchini's Avatar Super Moderator
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    Mario
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    Quote Originally Posted by RC-Archer View Post
    Very good, Mario! You've given me a couple good ideas.
    Glad to hear that RC!....this is what this Forum is all about...the ideas exchange....

    Mario


    Final assembly of the Pocher Monza (1)
    QUOTE QUOTE #10

  10. Mario Lucchini's Avatar Super Moderator
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    AT LAST!....I can see what I was wanting to see many months ago....the rolling chassis!

    After suffering some hours, I managed to assemble the 4 wire wheels, which after all were a joy to assemble...

    I gave the tyres a judicious pass of very fine steel wool Final assembly of the Pocher Monza (1) which make them look as real rubber...as they come out of the box they look very "plastic"...the threads were given a coarse sandpaper treatment to make them look "used"..

    And for you who are building Pochers, give the tyres a good bath in hot Final assembly of the Pocher Monza (1) water (Non boiling),for 3 or 4 minutes, to mount them in the wheels, they get really elastic....after mounting them, press them with your fingers all arround the wheel till the tyre gets cold....success guaranteed!!

    Also, the many hours spent turning, milling and drilling the aluminum brake drums, payed off now...

    So look at the pics of the naked rolling chassis...

    Cheers

    Mario


    Final assembly of the Pocher Monza (1)
    Attached Images Attached Images Final assembly of the Pocher Monza (1)-p1250006-jpg  Final assembly of the Pocher Monza (1)-p1250007-jpg  Final assembly of the Pocher Monza (1)-p1250009-jpg  Final assembly of the Pocher Monza (1)-p1250010-jpg  Final assembly of the Pocher Monza (1)-p1250011-jpg  Final assembly of the Pocher Monza (1)-p1290013-jpg  Final assembly of the Pocher Monza (1)-p1290014-jpg  Final assembly of the Pocher Monza (1)-p1290015-jpg  Final assembly of the Pocher Monza (1)-p1290016-jpg  Final assembly of the Pocher Monza (1)-p1290017-jpg  Final assembly of the Pocher Monza (1)-p1290018-jpg  Final assembly of the Pocher Monza (1)-p1290019-jpg  Final assembly of the Pocher Monza (1)-p1290020-jpg  Final assembly of the Pocher Monza (1)-p1290021-jpg  Final assembly of the Pocher Monza (1)-p1290023-jpg  Final assembly of the Pocher Monza (1)-p1290025-jpg  Final assembly of the Pocher Monza (1)-p1290026-jpg  Final assembly of the Pocher Monza (1)-p1290028-jpg  Final assembly of the Pocher Monza (1)-p1290029-jpg  Final assembly of the Pocher Monza (1)-p1290030-jpg  Final assembly of the Pocher Monza (1)-p1290031-jpg  Final assembly of the Pocher Monza (1)-p1290032-jpg  Final assembly of the Pocher Monza (1)-p1290033-jpg  Final assembly of the Pocher Monza (1)-p1290034-jpg  Final assembly of the Pocher Monza (1)-p1290035-jpg  Final assembly of the Pocher Monza (1)-p1290037-jpg  Final assembly of the Pocher Monza (1)-p1290036-jpg  Final assembly of the Pocher Monza (1)-p1290038-jpg  Final assembly of the Pocher Monza (1)-p1290039-jpg  Final assembly of the Pocher Monza (1)-p1290040-jpg  Final assembly of the Pocher Monza (1)-p1290042-jpg 
    QUOTE QUOTE #11

  11. hot ford coupe's Avatar VIP/Sponsor
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    Great pictures Mario. That's exactly the way they should look. The background is perfect.
    Sometimes a handful of patience is worth more than a truck load of brains. Have the courage to trust your own beliefs. Don't be swayed by those with louder voices. W.S. Maugham :)
    QUOTE QUOTE #12

  12. Mario Lucchini's Avatar Super Moderator
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    Although shown before, I think this step should go in this thread....

    The making of the aluminum brake drums....

    The first pics shows the turning stages of a drum....

    Next series of pics shows the milling of the indentations according to prototype....

    The last 2 pics, shows the finished drum, including the ventilation drillings...
    and, finally, one of the 4 finished wheels with the drum attached and showing a symetrical pattern of spokes, one of the lacing alternatives shown in Paul Koo's CD....much easier than the one shown in the Pocher manual, and closer to the prototype's wheel too.........

    Mario


    Final assembly of the Pocher Monza (1)
    Attached Images Attached Images Final assembly of the Pocher Monza (1)-pa250011-jpg  Final assembly of the Pocher Monza (1)-pa250012-jpg  Final assembly of the Pocher Monza (1)-pa250013-jpg  Final assembly of the Pocher Monza (1)-pa250014-jpg  Final assembly of the Pocher Monza (1)-pa250015-jpg  Final assembly of the Pocher Monza (1)-pa250016-jpg  Final assembly of the Pocher Monza (1)-pa250017-jpg  Final assembly of the Pocher Monza (1)-pa250018-jpg  Final assembly of the Pocher Monza (1)-p1300002-jpg  Final assembly of the Pocher Monza (1)-p1300001-jpg 
    Last edited by Mario Lucchini; 01-30-10 at 09:30 AM.
    QUOTE QUOTE #13

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