Close

Results 1 to 10 of 10
    1. Kit: , by (VIP/Sponsor) EstebanLoco is offline
      Builder Last Online: Jun 2018 Show Printable Version Email this Page
      Model Scale: 1/8 Rating:  Thanks: 0
      Started: 07-15-07 Build Revisions: Never  
      Not Supported

      Nothing says Hot Drilling Front Axle - part 1 Rod like a drilled front axle. This modification works with any period car. I came up with method as a stress free method of drilling the axle. Since your tolerances are slim the possibility of ruining a good axle is always a possibility. This method pretty much makes that impossible,

      Although I don’t use the kit chrome axle myself. I wanted to demonstrate the procedure on the chrome axle to show that it works quite well on un-stripped chrome.

      1.measure and cut a piece of .080 x .156” (5/32”) x 3-15/16”. If you don’t have the Evergreen off-the-shelf stuff, scribe and snap your own piece from a sheet of .080 styrene Drilling Front Axle - part 1 . This may seem a bit thick but it really helps keep things in line as you will see.

      2.Turn the cut piece vertical and mark the center in 3 places as shown.

      3.Using the back-side of your Exact (#11) scribe a line down the middle. You can use the extra .080 material to keep the straightedge level.

      4.Measure and mark the exact center. Do this for both sides.

      5.Starting from the center mark, make a mark every 6mm. Repeat for the opposite side and then flip piece over and repeat the entire process.

      6.Using a sharp pointed tool press a pilot hole on the scribed line at each 6mm mark.

      7.Using a 1/16” drill bit, drill each pilot hole to a depth not to exceed halfway through the .080 material. This is one time when you can make minor corrections. If your hole location doesn’t appear to be exact center. Orientate your material vertically so it will be easier to tell if the pilot hole is off center.

      to be continued...

      Build Photos

      Drilling Front Axle - part 1-drilled-axle-01-jpg  Drilling Front Axle - part 1-drilled-axle-02-jpg  Drilling Front Axle - part 1-drilled-axle-03-jpg  Drilling Front Axle - part 1-drilled-axle-04-jpg  Drilling Front Axle - part 1-drilled-axle-05-jpg  Drilling Front Axle - part 1-drilled-axle-06-jpg  Drilling Front Axle - part 1-drilled-axle-07-jpg 


      Show Complete First Post

      Show Your Support

      • This build may not be copied, reproduced or published elsewhere without author's permission.
        Please note: The first post will be displayed at the top of every page.

  1. EstebanLoco's Avatar VIP/Sponsor
    Name
    Steve
    Join Date
    Sep 2005
    Posts
    403
    8.Keeping your drill bit perpendicular to the material, continue drilling each hole until they meet in the middle. The drilling guide is complete.

    9.Clamp the drilling guide into the groove on a Big Deuce axle, Alligator clips Drilling Front Axle - part 1 work well. Make sure the piece is centered left to right.

    10.Make a small mark on the top side of one end of the drilling guide.

    11.Using the 1/16” drill bit, insert into each hole on the drilling guide and make a few turns. Keep the drill bit perpendicular to the drilling guide.

    12.Remove the drilling guide. Here you can see that you don’t want to drill all the way through yet.

    13.Flip the axle over. Make sure the side with the mark is on the same side (as shown).

    14.Clamp drilling guide into place and repeat (again – don’t get tempted to drill all the way through.


    Drilling Front Axle - part 1
    Attached Images Attached Images Drilling Front Axle - part 1-drilled-axle-08-jpg  Drilling Front Axle - part 1-drilled-axle-09-jpg  Drilling Front Axle - part 1-drilled-axle-10-jpg  Drilling Front Axle - part 1-drilled-axle-11-jpg  Drilling Front Axle - part 1-drilled-axle-12-jpg  Drilling Front Axle - part 1-drilled-axle-13-jpg  Drilling Front Axle - part 1-drilled-axle-14-jpg 
    [I]I'm just a soul whose intentions are good . . .

    "A picture is worth a thousand words, but a model is worth a thousand pictures." Harley Earl[/I]
    QUOTE QUOTE #2

  2. EstebanLoco's Avatar VIP/Sponsor
    Name
    Steve
    Join Date
    Sep 2005
    Posts
    403
    15.Remove clamps and drilling guide and continue (slowly) drilling axle, making corrections as you go. Continue drilling but resist drilling all the way through.

    16.Keeping drill perpendicular, continue drilling until holes meet.

    17.This shows the drilled axle, with 1/16” pilot holes made with the help of a drilling guide. Note the scratch. When drilling a chrome axle, you have to be careful not to scratch the axle accidentally.

    18.Increase drill size by one and continue drilling. Repeat this process until 1/8” is reached (the final diameter.) Drill by hand, turn by turn.

    19.Finished axle.

    20.I used a metallic Drilling Front Axle - part 1 silver Sharpie to touch up the holes and the ridges on the axle (where the pin vise Drilling Front Axle - part 1 hit the chrome). I then used an alcohol Drilling Front Axle - part 1 swab to clean the Sharpie residue off the chrome.

    21.Touched up axle.

    22.Close up.

    23.If you drill a stripped axle, go ahead a use a rattail file to clean the holes up before re painting.


    Drilling Front Axle - part 1
    Attached Images Attached Images Drilling Front Axle - part 1-drilled-axle-15-jpg  Drilling Front Axle - part 1-drilled-axle-16-jpg  Drilling Front Axle - part 1-drilled-axle-17-jpg  Drilling Front Axle - part 1-drilled-axle-18-jpg  Drilling Front Axle - part 1-drilled-axle-19-jpg  Drilling Front Axle - part 1-drilled-axle-20-jpg  Drilling Front Axle - part 1-drilled-axle-21-jpg  Drilling Front Axle - part 1-drilled-axle-22-jpg  Drilling Front Axle - part 1-drilled-axle-23-jpg 
    [I]I'm just a soul whose intentions are good . . .

    "A picture is worth a thousand words, but a model is worth a thousand pictures." Harley Earl[/I]
    QUOTE QUOTE #3

  3. sydeem's Avatar VIP/Sponsor
    Name
    Sydney
    Join Date
    Aug 2006
    Posts
    1,188
    I got a lot from this. Not just drilling an axle but the careful method of drilling. Not being mechanical by nature and never having done any machine work, I just learned how to carefully drill precise holes. Thanks
    Syd
    QUOTE QUOTE #4

  4. Deuces-wild's Avatar VIP/Sponsor
    Name
    Guido
    Join Date
    Dec 2005
    Posts
    2,209
    Last edited by Deuces-wild; 07-16-07 at 02:37 PM.
    Be nice or else ~1~**
    QUOTE QUOTE #5

  5. hot ford coupe's Avatar VIP/Sponsor
    Name
    Jeffrey
    Join Date
    Sep 2005
    Posts
    7,833
    Outstanding tutorial Steve. I learned a great deal from it.
    Sometimes a handful of patience is worth more than a truck load of brains. Have the courage to trust your own beliefs. Don't be swayed by those with louder voices. W.S. Maugham :)
    QUOTE QUOTE #6

  6. fuzzy's Avatar Established Member
    Name
    Ted aka Fuzzy
    Join Date
    Nov 2005
    Posts
    181
    We learn something cool everyday. Thanks.
    QUOTE QUOTE #7

  7. Don Garrett's Avatar Asst. Administrator
    Name
    Don
    Join Date
    Sep 2005
    Posts
    5,953
    Excellent tutorial Steve...could we talk you into doing some mo' please?
    Grandpa McGurk.....Steppin' Large and Livin' easy.
    TDRinnovations.com
    QUOTE QUOTE #8

  8. Rick's Avatar Member
    Name
    Rick
    Join Date
    Jan 2006
    Posts
    1,699
    Excellent work Steve! Wish I'd known this before I ruined a few of my axel's. Thanks for the great tutorial!
    QUOTE QUOTE #9

  9. robjos32's Avatar VIP/Sponsor
    Name
    robert
    Join Date
    Aug 2005
    Posts
    697
    Yet another well put together and well photographed tutorial, I may even decide to have a go myself on some spare axles that I have got lying around.
    You can have any color you want, as long as it's black. Henry Ford
    QUOTE QUOTE #10

Tags for this Thread

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  

Quick Scale Calculator

 
Scale Calculator   Scale Factor   Real Size:     + Deluxe Scale Calculator
  1: th   Which equals Convert measurement: Reset or clear:  
  Any Scale   Scale Size:     + Deluxe Metric Calculator
 
Top